Silicon solar cell production line and key performance indicators: A case of study at front size serigraphy stage

Abstract

Photovoltaic industry has devices power improvement as a main target. This implies that technological advances are continuously implemented in production lines and their power improvements have to be monitored with the suitable key performance indicators. In this work, front size serigraphy design has been selected as process improvement and laminated unit power and cell to module ratio has been defined as the main key performance indicator. Real size silicon PV cells with three different front finger morphologies have been produced in industrial production lines by the use of two front size serigraphy designs. The modification of the finger dimensions (wide/height) from (183.0 μm/31.6 μm) to (184.0 μm/37.6 μm) and (140.0 μm/40.8 μm) leads to a redistribution of the majority produced cell power range from [4.10–4.15) W to [4.10–4.15) W and [4.20–4.25) W respectively. Concerning the cell production, it has successfully been monitored by the laminated unit power indicator along a month when shows an increment from 3.95 W to 4.20 W. Concerning module level, cell to module ratio per process cell range is selected as suitable indicator and monitoring during a year. In the specific case of [4.30–4.35) W cell range, cell to module ratio decrease from 7.7 % to 6.5 %