RT Journal Article T1 Reliability challenges in additive manufacturing of continuous fiber-reinforced sandwich structures A1 Guerra-Silva, Rafael A1 Morales-Pavez, Gustavo A1 Caminos-Gámez, Luis Francisco K1 Plásticos reforzados K1 Fibras de carbono K1 Fibras de vidrio K1 Procesos de fabricación AB Additive manufacturing of continuous fiber-reinforced polymer composites faces challenges in achieving consistent flexural strength and stiffness. Additively manufactured sandwich structures with continuous fiber reinforcement were produced in different batches and subjected to flexural tests. The production replicated real-world conditions, including filament spool changes, fiber aging, and time gaps between batches. The mechanical properties were consistent in early batches, but variability in flexural strength and stiffness increased from one batch to the next, reaching deviations up to 60% for glass fiber and 70% for carbon fiber in later batches. Although the dual-head additive manufacturing system protects the polymer filament from humidity during the sequential fiber deposition process and waiting periods, similar provisions are also necessary for the reinforcement filament to minimize or eliminate polymer-fiber interlayer debonding. PB Elsevier YR 2025 FD 2025-08-22 LK https://hdl.handle.net/10630/39761 UL https://hdl.handle.net/10630/39761 LA eng NO R. Guerra Silva, G. Morales Pavez, and L. F. Caminos, “Reliability challenges in additive manufacturing of continuous fiber-reinforced sandwich structures,” Manuf Lett, vol. 45, pp. 112–115, Sep. 2025, doi: 10.1016/j.mfglet.2025.08.002 DS RIUMA. Repositorio Institucional de la Universidad de Málaga RD 24 ene 2026