RT Journal Article T1 Impact of abrasive jet machining on the fatigue behaviour of corrosion-exposed UNS A97075 alloy A1 Martín-Béjar, Sergio A1 Repiso López, Ignacio A1 Herrera-Fernández, Manuel José A1 Trujillo-Vilches, Francisco Javier A1 Sevilla-Hurtado, Lorenzo K1 Materiales - Fatiga K1 Corrosión K1 Aluminio - Aleaciones K1 Mecanizado K1 Torneado AB Surface conditions are a decisive factor in the fatigue performance of aeronautical components, particularly for alloys highly susceptible to corrosion, such as UNS A97075. This study investigates the combined influence of machining parameters, corrosion, and Abrasive Jet Machining on the geometric accuracy, surface roughness, and fatigue behaviour of rotary-bending specimens. Two cutting conditions were applied, followed by controlled sequences of corrosion and Abrasive Jet Machining to evaluate their synergistic effects. The results show that machining under more severe conditions increased roughness and form deviations owing to higher cutting forces, vibration and thermal loading. However, the sequence of post-machining operations exerted a far greater impact on surface conditions and fatigue life than machining parameters alone. When Abrasive Jet Machining was applied after corrosion, roundness and cylindricity were partially restored, roughness was stabilised, and fatigue life was significantly extended. Conversely, Abrasive Jet Machining performed before corrosion amplified pitting, produced severe geometric distortions, and reduced fatigue life by more than 50%. These findings demonstrate the dual role of Abrasive Jet Machining as either a restorative or detrimental treatment depending on process order, providing clear guidance for the optimisation of manufacturing and maintenance strategies in aerospace aluminium alloys exposed to corrosive environments. PB Springer YR 2026 FD 2026 LK https://hdl.handle.net/10630/46580 UL https://hdl.handle.net/10630/46580 LA eng NO Martín-Béjar, S., Repiso López, I., Herrera Fernández, M., Trujillo Vilches, F. J., & Sevilla Hurtado, L. (2026). Impact of abrasive jet machining on the fatigue behaviour of corrosion-exposed UNS A97075 alloy. The International Journal of Advanced Manufacturing Technology. https://doi.org/10.1007/s00170-026-18191-6 NO Funding for open access charge: Universidad de Málaga / CBUA NO Ministerio de Ciencia, Innovación y Universidades NO Agencia Estatal de Investigación (España) DS RIUMA. Repositorio Institucional de la Universidad de Málaga RD 25 may 2026